Hirata & Zhang Research Lab Institute of SCIENCE TOKYO

Research 03

Development of Environmentally Friendly Tribological Systems

  • Anti Viral / Anti Bacterial
  • 3D surface modification
  • SDGs
  • Carbon neutral
  • Green-tribology
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  2. Research
  3. Development of Environmentally Friendly Tribological Systems

Development of Environmentally Friendly Tribological Systems

We are advancing the development of an environmentally harmonious tribological system by combining DLC film deposition with biodegradable lubricants. DLC possesses high hardness, low friction, and wear resistance, and by optimizing its interaction with lubricants, it achieves friction reduction and improved durability. On the other hand, biodegradable lubricants reduce environmental impact and contribute to the establishment of sustainable tribology technologies. This research aims to establish high-efficiency, low-environmental-impact friction and wear control technologies by controlling the surface properties of DLC films and maximizing the synergistic effects with biodegradable lubricants.

Point

Sustainable Development GOALs

The SDGs (Sustainable Development Goals) are international goals adopted by the United Nations in 2015, aiming for achievement by 2030. They consist of 17 goals and 169 targets covering issues such as poverty, hunger, health, education, gender equality, and environmental protection. With the principle of 'leaving no one behind,' the SDGs highlight universal challenges that all countries, including developed nations, must address. They serve as a guiding framework for governments, businesses, and civil society to cooperate in achieving a sustainable society.

THEME

Realization of next-generation environmentally friendly tribological systems

    (01)

    Design of antibacterial and antiviral surfaces

    The COVID-19 pandemic has had a profound impact on daily life, underscoring the need for measures against future bacterial and viral threats. Since many mechanical components are touched by numerous people, a shift toward ""post-COVID mechanical coatings"" that integrate high hygiene with mechanical performance is essential. By designing surfaces that achieve both properties, we aim to present a blueprint for a with-COVID society from an engineering perspective.

  1. (02)

    Green tribology

    Japan's Green Growth Strategy, aiming for a carbon-neutral society by 2050, relies on enhancing energy efficiency and extending the lifespan of mechanical components. Additionally, from an environmental perspective, efforts are underway to reduce the use of extreme pressure additives in lubricants and greases for sliding and cutting applications, as well as the solvents used for their cleaning. Through the development of green tribology technologies utilizing environmentally friendly biodegradable lubricants, we strive to contribute to a sustainable future society.

    About the Figure

    Referenced from United Nations (UN) Web site.

  2. (03)

    Tribology of construction machinery

    The industrial sector is increasingly focused on developing low-torque components that contribute to reducing CO₂ emissions for a sustainable society. For example, recent improvements in automotive fuel efficiency have largely been driven by advancements in low-friction technology, achieving a 15% increase in fuel efficiency over the past two decades. In the industrial machinery sector, the development of low-dust bearings with a 50% reduction in friction coefficient compared to conventional models has enabled the miniaturization and increased output of servo motors. By applying ultra-hard three-dimensional DLC coatings to such mechanical components, we can further enhance efficiency, reduce size and weight, and significantly contribute to energy conservation across industries. This research is conducted in collaboration with the Komatsu Collaborative Research Cluster for Innovative Technologies at the Institute of Science Tokyo.

    About the Figure

    Referenced from Web site of Komatsu Collaborative Research Cluster for Innovative Technologies.

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